Xhorse Condor XC-009 Alignment Guide

Proper calibration ensures precision and extends tool life. Follow these steps to align your Xhorse Condor XC-009 before its first use or after mechanical impact. Ensure the power remains OFF throughout the entire procedure.

 

Preparation & Required Tools

Before beginning, verify that your work area is clean and you have the following tools from your kit:

• Allen Wrenches: 5mm and 3mm hex keys included in your kit.
• Calibration Gauges: Two standard gauges provided with the Condor XC-009
• Flashlight: Highly recommended for verifying precise alignment in the jaw.

 

Step 1: Jaw and Gauge Setup

1. Clean the Stopper: Ensure the key stopper is free of debris and perfectly straight.
2. Set Jaw Position: Rotate both the left and right jaws to Side A.
3. Install Gauges: Slide the gauges into the jaws until they hit the lip, hold them tight, and lock them down.

Step 2: Lateral (Horizontal) Adjustment

If the tracer does not align horizontally with the gauges:

1. Unlock the Axis: Use the 3mm Allen wrench to unlock the lateral adjustment mechanism.
2. Adjust Movement: Use the 2.5mm Allen wrench on the bottom of the unit to shift the guide until it slides smoothly into the gauge.
3. Secure the Setting: Relock the adjustment screw once horizontal alignment is achieved.

Step 3: Depth (Micrometer) Fine-Tuning

1. Release Top Lock: Slightly loosen the lock/unlock knob at the top of the machine.
2. Dial the Micrometer: Turn the micrometer knob to adjust the depth.
3. Control Direction: Turning the micrometer can push the guide out or draw it in for a tighter fit.
4. Final Lock: Once the guide sits perfectly flush, lock the jaw and the top knob.

Step 4: Verification

1. Shoulder Stop Check: Verify that the shoulder stop is functioning correctly and aligning with your gauges.
2. Visual Inspection: Use a flashlight to confirm the tracers are properly seated in the gauges.

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How to Test Xhorse Dolphin XP005L Battery BMS Board?

Here comes the Xhorse Dolphin XP005L key cutting machine new style battery BMS board testing guide.

Step 1: Short-circuit the switch,
Measure the voltage at Point a and Point c to verify if it is 5V.

Step 2: Measure the voltage at Point 2 and Point 3 to verify if it is 24V.

Step 3: Disconnect the short-circuit interface and check if the voltage gradually drops to 0.

If all the above readings are correct, it indicates that the battery is in good condition; otherwise, please record a video for our technical team to perform a further diagnosis.

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Xhorse Dolphin II Battery Cell Test Guide

If your newly bought Xhorse Dolphin XP005L key cutting machine failed to charge battery, you may need to test the battery cell.

 

Remove the battery module.

Dolphin II Battery cell testing method:
Step 1: Use a multimeter to test the voltage between point A & point b to check if it is 3.3V.

Step 2: Circuit the switch
Circuit the switch and then test the voltage between point a & d to check if it is 28V.

Step 3:
Disconnect the interface and check if the voltage gradually drops to 0.

If you fulfill the above conditions, it indicates that the battery is in good condition; otherwise, a battery replacement may be necessary.

Xhorse Dolphin XP005L replacement battery

Xhorse Condor II and Dolphin II FAQs

This professional guide provides quick solutions for common technical issues involving the Xhorse Dolphin XP-005L and Condor XC-Mini Plus II. Learn how to resolve battery failures, motor issues, and account binding to optimize your key cutting performance.

 

• Power & Battery

Q: What are the power requirements for the Condor XC-Mini Plus II?

A: The device operates on an input voltage of 90–264V AC or 24V DC. It has a rated power of 200W, so ensure your power source provides sufficient wattage for stable operation.

Q: Does the XC-Mini Plus II include a built-in battery?

A: No, the XC-Mini Plus II does not have an internal battery and requires a continuous external power supply.

 

Q: My Dolphin XP-005L shuts down immediately when the adapter is unplugged. How do I fix it? A: This typically indicates a battery or protection board failure. Use a multimeter to check the battery voltage—referring to the “Measurement Method Of Dolphin Battery” guide—and provide your serial numberto technical support for a replacement.

 

• Mechanical & Motor Maintenance

Q: What should I do if the Dolphin XP007 cutter or motor is not rotating?

A: Open the device cover to inspect the drive belt. Check for breakage or misalignment and adjust as necessary. If the belt is intact but the motor remains unresponsive, record a diagnostic video for technical support to identify potential circuit board issues.

Software & Account Features

Q: How do I activate free tokens for my Dolphin device?

A: You must bind your Xhorse Key Cutting Machine and Key Tool Plus to the same Xhorse account. After binding, contact your sales representative to activate the service and begin receiving free tokens.

 

Q: Where can I find operational instructions for Dolphin machines?

A: The Xhorse App software provides integrated wiring diagrams and step-by-step prompts. Follow the in-app guidance for specific key cutting procedures.

 

Quick Maintenance Checklist

• Replacement Parts: Always have your device Serial Number and shipping address ready for battery or belt claims.
• Voltage Testing: Use a multimeter for accurate battery diagnostics before requesting parts.
• Power Stability: Ensure the XC-Mini Plus II is connected to a source meeting the 200W requirement to avoid mid-operation failure.

 

Xhorse Condor XC-Twins Cut 2024 Toyota RAV4 Key via AI Recognition

The Xhorse Condor XC-Twins (XCMT01GL) is a high-performance, dual-cutter automatic Key Cutting Machine featuring AI image recognition. Designed for automotive locksmiths, it replaces manual database searches with a faster, automated probing and camera-based identification system. After testing on a 2024 Toyota RAV4, the AI proved both accurate and significantly more efficient than traditional methods.

 

Key Hardware & Unboxing

The machine is robust and heavy, consistent with the Condor line’s build quality. It is corded only and requires a constant electrical power source.

• Included Clamps:

M5 Clamp: The primary clamp for automotive locksmiths, featuring A and B sides.

M3 Clamp: Specialized for high-security keys.

M6 Clamp: Specifically included for AI system calibration.

• Cutting System: Uses a double cutter setup (left and right) with a central tracer.
• Documentation: Includes a detailed, colorful manual with clear screenshots for easy setup.

Performance Test: 2024 Toyota RAV4

The standout feature of the Condor XC-Twins is the AI Recognition mode, which aims to replace the manual “Make/Model/Year” search.

• The AI Process: The machine uses a combination of the physical probe and multiple camera images to identify the key profile.
• Speed & Ease: The AI method is notably simpler and faster than traditional database navigation.
• Accuracy vs. Tradition: The AI suggested using the M5 Clamp Side A.
• The traditional database suggested M5 Clamp Side B.
• Result: Both methods produced functional keys that opened and closed the vehicle normally.

Technical Observations

• Cutting Depth: While the AI-cut key visually appeared slightly deep, it functioned perfectly in the door lock.
• Setup Tip: Install the cutters before mounting the clamps to ensure easier access with the driver tool.
• Software: The interface allows for quick account login/creation and uses a 4-digit PIN for security.

 

Expert Verdict: Why Choose the XC-Twins?

The Xhorse Condor XC-Twins successfully evolves the classic Condor series by integrating reliable AI technology.

“The AI definitely works and it’s a little bit faster than the old-fashioned way. I’m excited about this upgrade.”

Final Take: If you are looking for a machine that reduces manual input and handles modern 2024+ vehicle profiles with high efficiency, the XC-Twins is a professional-grade choice that delivers on its promises.

 

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